CNC High Speed Gear Hobbing Machine
GHS-400CNC6 GHS-500CNC6
Machine Summary:
Based on the principle of generating method, the series heavy-duty CNC machine are designed to cut cylindrical spur & helical gears, crowning or slightly tapered gears, dual & cluster gears, wormwheels and splines with large module. They are suited for the industries that produce gears in mass production, such as heavy truck, metallurgy, marine, heavy mechanism, aviation and lift, etc.
Performance and Feature:
1. the machine is of 6 axes with 4 axes coordinated. Its CNC axes are:
A-axis--hob head swivel motion;
B-axis--hob spindle rotary motion;
C-axis--worktable rotary motion;
X-axis--radial feed motion;
Y-axis--tangential feed motion;
Z-axis--axial feed motion;
Four coordinated control axes: B, C, X and Z axes.
2. Carry out index and differential compensation motions by electronic gear box(EGB).
3. High speed heavy-duty hobbing with multi-start high speed hob can be carried out.
4. Fault diagnostics function is available.
5. Quickly retraction protection; in case of power off or fault occurred, synchronously and quickly retract the hob to avoid collision.
6. Compact construction design to save floor space; reasonable arrangement so as to operate easily.
7. Double-wall, rib-reinforced and symmetric construction design for bed and column ensure stable thermal distribution of the machine.
8. Large power AC spindle motor is used for the spindle; high precision helical gearing is adopted for transmission; one-tooth difference clearance eliminating mechanism is arranged at the end of transmission chain.
9. Special spindle bearing are used for supporting the hob spindle, steel inserted guideway and ample rectangle guideway are used for slide, thus ensure the machine has high rigidity, good anti-vibration ability and stable accuracy.
10. Equipped with hob quick change-over & hob arbor auto. clamping device, and spindle overload auto monitoring and alarm device.
11. Super precision bearings are used for supporting worktable spindle, super precision Chinese patent double worm gearings system are used for worktable to carry out clearance-free transmission, a clamping cylinder is arranged at the bottom of the worktable.
12. Bulky components are of double-wall, rib-reinforced and symmetric construction design, thus greatly increase the rigidity of the machine so as to meet the requirements of high speed and heavy-duty hobbing.
13. Chips are quickly evacuated from the machine bed by an auto chip flushing device, coolant is cooled by oil chiller and symmetrically circulating between the machine bed and the outside arranged coolant tank.
14. Reasonable arrangement of popelines and cables ensure the reliability of the CNC system.
15. Separated hydraulic, lubrication and cooling systems with oil chillers.
16. Parameter programming.
Technical Parameters
Specifications |
Units |
GHS-
400CNC6 |
GHS-500CNC6 |
| Max. workpiece dia. |
mm |
400 |
500 |
| Max. workpiece module |
mm |
12 |
12 |
| Max. axial travel |
mm |
400 |
400 |
| No. of teeth |
|
6-600 |
6-600 |
| Max. hob dimension(dia.*length) |
mm |
Φ170*230 |
Φ170*230 |
| Hob spindle taper bore |
|
ISO50 |
ISO50 |
| Worktable dia. |
mm |
Φ500 |
Φ500 |
| Max. hob head swivel angle |
deg |
±45 |
±45 |
| Center distance between hob and worktable |
mm |
45-315 |
45-345 |
| Distance between hob axis and worktable surface |
mm |
200-600 |
200-600 |
| Distance between center end face and worktable surface |
mm |
360-860 |
360-860 |
| Max. tangential travel(Y-axis) |
mm |
200 |
200 |
| Max. spindle speed(B-axis) |
rpm |
700 |
700 |
| Max. worktable speed(C-axis) |
rpm |
35 |
35 |
| Radial rapid travel(X-axis) |
mm/min |
3000 |
3000 |
| Tangential rapid travel(Y-axis) |
mm/min |
1500 |
1500 |
| Axial rapid travel(Z-axis) |
mm/min |
3000 |
3000 |
| Linear coordinate resolution of CNC axis |
deg. |
0.001 |
0.001 |
| Rotary coordinate resolution of CNC axis |
deg. |
0.001 |
0.001 |
| Main motor power |
kw |
18 |
18 |
| Total power |
Kva |
55/50HZ |
55/50HZ |
| Main machine weight |
kg |
17500 |
17500 |
Standard Attachments:
Φ40 hob arbor assembly
Auto hob clamping device
Workpiece fixture
Hydraulic system
Cooling system
Lubrication system
Metered lubrication system
Oil chiller for coolant
Oil chiller for hydraulic and lubrication oil
FANUC 18i CNC system
10.4" color display
RS232 interface
Machine data storage disc
Electrical cabinet with air conditioner
Indicating cabinet with air conditioner
Indicating lamp for machine status
Dual-hand control function
Safety switch
Fully-enclosed safe guard
Oil mist collector
Chip conveyor
Chip cart
Manual chip flushing oil gun
Isolating vibration pads
Special tools for installation and adjustment
Optional Attachments:
SIEMENS 840D CNC system
Man-machine conversation grogramming
Machining wormwheel in tangential method
Workpiece fixture
Auto tooth alignment function
Deburring device
Function for cutting cone root spline
Workpiece auxiliary support
Optional hob arbor assembly
Commercial Components:
Japan FANUC 18i or Germany SIEMENS 840D CNC system
Germany or Japan spindle bearing and other key bearings
Taiwan HIWIN ball screw
Germany or USA hydraulic component
Germany sealing component
South Korea locking nut
Germany P+F encoder
England oil mist collector
Taiwan oil chiller
Nanjing metered lubrication system
1. Free replacing parts available in the warranty period. Cost price replacing parts available beyond the warranty period.
2. Quick action and reply for the technical questions at any time in the whole life of the machine.
3. Overseas after service center available in some region.
4. Engineer overseas service available on the requirement of customer(relative cost born by customer).
Timeway Machine Tool Co., Ltd. is a professional machine tool manufacturing enterprises, the main products include lathe, milling machine, grinding machine, etc., and according to customer needs we also can design and manufacture various special purpose machines, to provide relative technology upgrading and transformation services in machine tool field.
Since the establishment of the Ministry of Foreign Trade, we have participated in various domestic and international exhibitions such as the Autumn Canton Fair, Beijing Exhibition, Shanghai Exhibition, Moscow, Ethiopia, and Russia, and have maintained long-term friendly cooperative relations with exhibition customers.
So far, we have received many customers from abroad, and they are all very satisfied with our company and products
The following is one of the most satisfactory products recommended by customers, as well as our main product categories. you can click and view
Q: Why choose TIMEWAY MACHINE?
A: 1 . High quality with competitive price;
2 . Professional R&D team and 25 years export experience;
3 . Exported more than 60 countries;
4 . CE, ISO Certificates;
5 . 24 HOURS ONLINE SERVICE (SKYPE, WhatsApp, Wechat, Trademanager);
6 . 12 months quality warranty;
7 . Oversea engineers available for problem resolving;
Q: Do you have QC or any safety standards for your machinery?
A: yes, we have established a highly strict quality control department to guanrantee good quality.
Q: What's the MOQ?
A: 1 set (Only some low cost machines will be more than 1 set )
Q: What about the payment terms?
A: (1) T/T with 30% advanced payment, and 70% balance payment to be paid before shipment;
(2) Irrevocable LC at sight;
(3) Western Union, MoneyGram, etc.
Q: How about the warranty?
A: Warranty Period is one year after delivery. Even beyond the period, we will supply lifetime service for machine.
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