Specialized CNC Roll Notching and Engraving Lathe
RPK-5025 RPK-5025A RPK-5030B
Features:
1. With this CNC roll notching and branding lathe RPK-5025, there is no need to engrave logo and specification by EDM any more. No worry about carbide broken that is caused by EDM marking process very often. Now, it's done by special designed swivel head easily and accurately. Save lot of your time and your money for EDM investment and electrodes.
2. All international rolled ribbed bar's standards can be performed by this machine. Not only china crescent notches of GB1499.2-2007, but also all international standard such as ISO6935-2, JIS G3112, ASTM A615, BS 4449, BS4461, ANSI etc. It is the unique notching machine, which can produce the REAL "JIS" & international standard notches. Not similar JIS from China GB standard base.
3. Many kinds of roll materials can be notched and marked easily, such as high Ni-Cr casting iron roll, H.S. steel roll and tungsten carbide roll ring.
4. Only about 10 minutes notching can be done for one cycle of bar size Φ20mm in dia. Φ340mm high Ni-Cr casting iron roll. Three times efficiency than before.
5. Any number, letter, symbols and logo can be engraved freely in the roll. Independent swivel engraving head guaranteed the smooth and accurate engraving. This special design reduced the working intensity of fly cutter milling head and keep long life service for customer. Much better than that of one combined unit with notching and engraving.
6. Famous Siemens SINUMERIK 808D CNC controller guarantees reliable & long life quality.
7. Japan YASKAWA servomotors guarantee powerful running for notching and engraving. It has been proved to be the best one for notching machine. None beatable in this field.
8. Independent servo motor for all four axes.
9. Three axes simultaneously perform.
10. Patent fly cutter milling head guaranteed the powerful ad accuracy notching in dimensions(rib depth, thickness and lead angle). It is particularly important when performing on tungsten carbide rings and composite rolls.
11. Easy to switch notching to engraving by unique designed fly milling head & swivel engraving head that were mounted at one side. Avoid the roll-load colliding and no further headache for disassembling of fly cutter arbor, cutter support; no need to adjust swivel head and reset tool for engraving that you operate in the series machine. No any interference now.
12. Rectangle heavy casting bed with two square ways guarantee high rigidity. Square ways between saddle and apron offer rigidity support for notching and engraving. The rigidities reduced lot of notching vibration and help to achieve good cutting finish. (No any weak dovetail way, triangle way and arc roller guide way can be found in this machine) one piece of cutting tool is able to do all notching for a roll. Much save for tool's cost and tool's sharpening time.
13. Turcite-B box way provide strong and smooth movement for high precision machining. Solved the weakness problem of dovetail way and arc roller way that you may find in our first generation machine.
14. Precision ball screws ensure the transmission for accuracy positioning and smooth automatic operation.
15. Centralized automatic lubrication pump controlled by CNC system to ensure the perfect lubrication for all guide ways automatically. No damage risk by lack of lubrication by one-shot manual lubrication pump in other similar machine.
16. Industry heat exchange air-cooling & anti-dust big electrical cabinet ensured long time & stable working. It's guaranteed the CNC machine to work well in the hot and humidity Southeast Asia, South Asia and Africa. From now on, you won't complain any more about arm-type CNC controller suffered by humidity, steel powder dust and cutting vibration.
17. Strong roller type steady rest offers perfect support to heavy roll. No any beat from other popular steady rests.
18. Old notches in the roll can be renewed directly by this machine about 3 times. It's no need to turning cut-off old grooves of roll as usual. This machine will help you to save lots of time and money.
19. Special designed cutting tool grinder C/W tool fixture is available for your option now. You can sharpen the cutting tools at your shop any time.
20. Easy learning: Professional SIEMENS CNC with easy to use software let your job easy.
21. Experienced technical support team is always ready to support you for operation & programming training.
Technical Parameters
Specifications |
Units |
RPK-5025 |
| Max. diameter of workpiece |
mm |
Φ500 |
| Max. length of workpiece |
mm |
Φ2500 |
| Suitable for screw steel specification |
mm |
Φ5-Φ50 |
| Notching per roll |
|
As many as required |
| Notching angle |
|
Free choice |
| Omitting ribs |
|
Free choice |
| Minimum feed unit |
mm |
0.001 |
| Minimum feed unit |
° |
0.001 |
| Max. spindle speed of flyer cutting milling head |
rpm |
550 |
| Max. spindle speed of swivel milling head |
rpm |
2850 |
| Spindle bore of headstock |
|
MT#5 |
| Headstock chuck(4 jaw chuck) |
mm |
Φ400 |
| Motor of swivel head |
kw |
1.1 |
| Workpiece swivel feed speed |
deg/min |
50-600 |
| Rapid workpiece feed speed |
deg/min |
4000 |
| Swivel speed of swivel head |
deg/min |
40-600 |
| Coolant pump motor |
w |
120 |
| CNC control system(4 axes control & 3 axes simultaneous movement) |
|
SIEMENS |
| CNC control system power |
V/HZ |
220/50 |
| X axes servo motor(flyer cutter axis) |
kw |
4.4 |
| Y axes servo motor(roll axis) |
kw |
1.3 |
| Z axes servo motor(feed axis) |
kw |
3 |
| C-axes servo motor(Swivel axis) |
kw |
1.3 |
| Output torque of servo motor(X-axes, flyer cutter axis) |
N.m |
28.4 |
| Output torque of servo motor(Y-axis, roll axis) |
N.m |
8.34 |
| Output torque of servo motor(Z axes, feed axis) |
N.m |
8.34 |
| Output torque of servo motor(C axes, swivel axis) |
N.m |
28.4 |
| Packing size of machine |
mm |
4300*1750*1800 |
| Packing size of electric cabinet |
mm |
1000*800*1800 |
| Net weight |
kg |
5580 |
Remark: The voltage, frequency is subject to customer's requirement.
Optional Accessories:
Specialized cutting tool grinder
Air-conditioner for electrical cabinet
Uninterrupted power supplies(UPS)
Digital readout for longitudinal travel
Consumer items
1. Free replacing parts available in the warranty period. Cost price replacing parts available beyond the warranty period.
2. Quick action and reply for the technical questions at any time in the whole life of the machine.
3. Overseas after service center available in some region.
4. Engineer overseas service available on the requirement of customer(relative cost born by customer).
Timeway Machine Tool Co., Ltd. is a professional machine tool manufacturing enterprises, the main products include lathe, milling machine, grinding machine, etc., and according to customer needs we also can design and manufacture various special purpose machines, to provide relative technology upgrading and transformation services in machine tool field.
Since the establishment of the Ministry of Foreign Trade, we have participated in various domestic and international exhibitions such as the Autumn Canton Fair, Beijing Exhibition, Shanghai Exhibition, Moscow, Ethiopia, and Russia, and have maintained long-term friendly cooperative relations with exhibition customers.
So far, we have received many customers from abroad, and they are all very satisfied with our company and products
The following is one of the most satisfactory products recommended by customers, as well as our main product categories. you can click and view
Q: Why choose TIMEWAY MACHINE?
A: 1 . High quality with competitive price;
2 . Professional R&D team and 25 years export experience;
3 . Exported more than 60 countries;
4 . CE, ISO Certificates;
5 . 24 HOURS ONLINE SERVICE (SKYPE, WhatsApp, Wechat, Trademanager);
6 . 12 months quality warranty;
7 . Oversea engineers available for problem resolving;
Q: Do you have QC or any safety standards for your machinery?
A: yes, we have established a highly strict quality control department to guanrantee good quality.
Q: What's the MOQ?
A: 1 set (Only some low cost machines will be more than 1 set )
Q: What about the payment terms?
A: (1) T/T with 30% advanced payment, and 70% balance payment to be paid before shipment;
(2) Irrevocable LC at sight;
(3) Western Union, MoneyGram, etc.
Q: How about the warranty?
A: Warranty Period is one year after delivery. Even beyond the period, we will supply lifetime service for machine.
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