CNC High-effective Double Table Horizontal Machining Center
HY-500/2 HY-630/2 HY-800/2
Machine Summary
The horizontal machining center is characterized by the wide application scope of processing,high rigidity,precision,speed,efficiency,reliability and large torque . The machine tool can deal with the processing of milling ,drilling ,expanding,boring and tapping of parts of valve,cam,plate and box ,especially for the crude ,semi-fine and fine processing of milling ,boring ,tapping,screw and all kinds of curved surface ,with features of degree of automation,wide scope of application,fast travelling speed and high production efficiency.
Three axes all adopt the structure of linear rolling guide ,with the strong bearing capacity and high precision.Two guides of X and Z axes are characterized by the large span and favorable stress performance and stability .Y-axis adopts the heavy-duty rolling linear guide to meet the design of high strength column,with the higher processing stability and stronger re-cutting ability."
Structure and Performance
1.Apply the computer-aided engineering(CAE) system to finish the optimized strucutre design and enhance the reliability of machine tool,and the finite element method (FEM) to take the scientific analysis and optimization of design structure,which can guarantee the rigidity and stability of the whole machine structure.
2.Apply two-times aging treatment for the cast to guarantee the complete release of internal stress and the precision persistence of the machine tool.
3.3-axis adopts imported C3-level precision ball screw.Apply the pretension to each axis to enhance the transmission rigidity and location precision.
4.Apply standard rolling guide to enhance the bearing capacity and stability.
5.The binding face assembly adopts the technique of glue injection that greatly increase the contact rate and guarantees the reliability of machine tool.
Unique Spindle Technique
Standard option of import original direct-connection 6000 rotation spindle adopts the combined strucutre of preload high-precision oblique ball special spindle bearing , with features of large supporting span high rigidity ,smooth performance and favorable precision stability;it can ensure spindle machining rigidity.
Spindle is the independent unit with the in-built hydraulic releasing and clamping mechanism.It is characterized by the large clamping force ,safe and reliable releasing and clamping tool,good assembly technique and convenient maintenance.
The master drive adopts the high-power AC wide-area spindle motor and servo control ,which is directly connected to the backlash-free coupling,with features of large torque ,wide scope of constant power and good mechanical features ;the large-torque spindle motor can take the heavy cutting ,especially suitable for the low-speed and heavy-duty processing to guarantee the processing precision and promote the working efficiency.
1.Prefect spindle assembly process can guarantee the stability of spindle processing.
2.The precise and high-rigid spindle adopts the air-curtain protection system design,which can effectively keep from the invasion of air dust and cutting fluid to make the spindle bearing work in the pollution-free environment,effectively protect the spindle component and prolong its service life.
3.Spindle type:BBT40 direct-connected 10000/12000 rotation spindle (HY-500/2);BBT50 direct-connected 6000 rotation spindle(HY-630/2/HY-800/2);Gear box + BBT50 direct-connected 6000 rotation spindle (HY-630/2/HY-800/2);BBT direct-connected 10000 rotation spindle(HY-630/2/HY-800/2).
Automatic Exchange Table
1.The automatic exchange of 4th axis table is charaterized by the fast speed and high efficiency.The strong holding force can guarantee the table stability and location precision.It can effectively reduce the clamping time and conveniently realize the multi-machine wiring joint processing.
2.4-dimensional clamping method of the table can guarantee the precise location,which is characterized by the high supporting strength and large loading.
Automatic Tool Magazine System
1.The tool-change mechanism is equipped with the tool falling-proof device ,with the high reliability and security.
2.The tool-change system adopts the least parts structures to achieve the highest reliability.
Chip Conveying and Cooling System
1.Spindle center water discharge;Spindle cyclic coating;Water gun water discharge;Roof water discharge.
2.It can be equipped with the observation window to obtain the largest visual field during the processing.(optional)
3.The large slope guide cover can dicharge the scraps to both sides and remove it through the double screw chip conveyor.Equipped with the scraping or chain-type chip conveyor,is can guarantee the perfect discharge of scraps.
Cutting Data
Model |
HY-500/2 |
HY-630/2 |
HY-800/2 |
Material |
Tungsten steel 60(ST60) |
Nodular graphite cast iron(FCD450) |
Nodular graphite cast iron(FCD450) |
Face Cutting |
Tool specification |
80mm Face-milling cutter |
125mm Face-milling cutter |
200mm Face-milling cutter |
Spindle speed |
1000rpm |
630rpm |
320rpm |
Feeding |
1800mm/min |
1500mm/min |
1280mm/min |
Removal rate |
320cm3/min |
600cm3/min |
819cm3/min |
End cutting |
Tool specification |
40mm End-milling cutter |
40mm End-milling cutter |
40mm End-milling cutter |
Spindle speed |
1200rpm |
480rpm |
480rpm |
Feeding |
480mm/min |
1500mm/min |
1280mm/min |
Cutting depth/Cutting width |
6/50mm |
6/50mm |
6/50mm |
Boring |
Tool specification |
54mm Boring cutter |
75mm Boring cutter |
75mm Boring cutter |
Spindle speed |
880rpm |
702rpm |
702rpm |
Feeding |
180mm/min |
106mm/min |
106mm/min |
Removal rate |
412cm3/min |
468cm3/min |
468cm3/min |
Tapping |
Tool specification |
M36*P4.0 |
M48*P5.0 |
M48*P5.0 |
Spindle speed |
177rpm |
30rpm |
30rpm |
Feeding |
708mm/min |
150mm/min |
150mm/min |
Standard configuration
FANUC 0i-MD CNC system
Direct-connected 10000 rotation spindle
Direct-connected 6000 rotation spindle
4th axis rotary table(1° cutting table)
Double worktable exchange system
40T chain-type tool magazine
60T disc-type tool magazine
Chain-type chip conveyor
Both sides double screw chip conveyor
Spindle oil cooler
Centralized automatical lubrication system
Hydraulic system
Air filtration purification system
Technical documents
Air curtain protection
Air pressure test
Cutting blow
Air gun
Chassis stampings system
Spindle cyclic coating
Water gun
Roof water discharge
Lighting system
Three color light alarm
Fully-Enclosed protection shield
Tools and tool box
Horizontal adjustment bolts and shim
Communication interface
Optional configuration
FANUC 0i-MD CNC system
SIEMENS 840DSL CNC system
BBT40 direct-connected 10000/12000 rotation spindle
BBT50 direct-connected 6000 rotation spindle
Gear box + BBT50 direct-connected 6000 rotation spindle
BBT50 direct-connected 10000 rotation spindle
4th axis table (0.001° cutting table)
Grating scale
Spindle central water discharge
60T chain-type tool magazine
150T/240T multi-layer tool magazine
Machine observation window
Oil mist absorber
Technical parameters
Specifications |
Units |
HY-500/2 |
HY-630/2 |
HY-800/2 |
Table |
Table dimension |
mm |
500*500 |
630*630 |
800*800 |
Table indexing |
deg. |
1 |
1 |
1 |
Max load |
kg |
500 |
1200 |
2000 |
Table exchange time |
sec. |
11 |
14 |
19 |
Max.speed of tumtable |
sec./90° |
2.5 |
2.5 |
3 |
Travel |
Three-axis travel X/Y/Z |
mm |
710/610/650 |
1000/800/900 |
1300/1050/1000 |
Spindle |
Distance from spindle center
to table surface |
mm |
105-715 |
50-850 |
100-1150 |
Distance from spindle terminal
to table surface center |
mm |
150-800 |
175-1075 |
100-1100 |
Spindle type |
|
BBT40 Direct-connected |
BBT50 Direct-connected |
BBT50 Direct-connected |
Spindle speed |
rpm |
10000 |
6000 |
6000 |
Main motor power |
kw |
15/18.5 |
13/22 |
22/30 |
Max.output torque of spindle |
N.m |
117 |
525 |
498 |
Feeding
speed |
Rapid traverse speed X/Y/Z |
m/min |
32 |
40 |
40 |
Cutting and feeding speed |
mm/min |
1-8000 |
1-8000 |
1-8000 |
Tool
magazine |
Tool magazine capacity |
T |
60 |
40 |
40 |
Tool holder type |
|
BBT40 |
BBT50 |
BBT50 |
Max.tool diameter*length/weight |
mm*mm/kg |
Φ80*350/10 |
Φ125*500/25 |
Φ125*500/25 |
Max.tool diameter(adjacent tool) |
mm |
Φ150 |
Φ250 |
Φ250 |
Tool selecting mode |
|
Two way choice |
Two way choice |
Two way choice |
Tool changing time |
sec. |
2 |
3.5 |
3.5 |
Precision |
Location precision X/Y/Z |
mm |
0.008 |
0.008 |
0.008 |
Repeated location precision X/Y/Z |
mm |
0.004 |
0.004 |
0.004 |
Others |
Power capacity |
Kva |
40 |
50 |
70 |
Pressure of air supply |
kgf/cm2 |
6.5 |
6.5 |
6.5 |
Overall dimension
(length*width*height) |
mm |
3675*4680*3100 |
4760*7630*3174 |
5240*7900*3610 |
Net weight of tool machine
(approximate) |
kg |
12500 |
16500 |
25000 |
Company Information
zhengzhou Timeway Machine Tool CO., Ltd. is a professional machinery manuafacture and exporter with many years' hiotory. Our products sell well in the domestic market and are exported to more than 80 countries and regions.
Main Products: CNC Lathe, Lathe, Machining Center, Milling Machine, Grinding Machine, Drilling & Milling Machine, Shearing Machine, Bending Machine, CNC Milling Machine, Sawing Machine, Boring Machine, Press Brake.
Main Markets: Western Europe, South Americal, Mid East, North ern Europe, Africa, etc.
1. Free replacing parts available in the warranty period. Cost price replacing parts available beyond the warranty period.
2. Quick action and reply for the technical questions at any time in the whole life of the machine.
3. Overseas after service center available in some region.
4. Engineer overseas service available on the requirement of customer(relative cost born by customer).
Timeway Machine Tool Co., Ltd. is a professional machine tool manufacturing enterprises, the main products include lathe, milling machine, grinding machine, etc., and according to customer needs we also can design and manufacture various special purpose machines, to provide relative technology upgrading and transformation services in machine tool field.
Since the establishment of the Ministry of Foreign Trade, we have participated in various domestic and international exhibitions such as the Autumn Canton Fair, Beijing Exhibition, Shanghai Exhibition, Moscow, Ethiopia, and Russia, and have maintained long-term friendly cooperative relations with exhibition customers.
So far, we have received many customers from abroad, and they are all very satisfied with our company and products
The following is one of the most satisfactory products recommended by customers, as well as our main product categories. you can click and view
Q: Why choose TIMEWAY MACHINE?
A: 1 . High quality with competitive price;
2 . Professional R&D team and 25 years export experience;
3 . Exported more than 60 countries;
4 . CE, ISO Certificates;
5 . 24 HOURS ONLINE SERVICE (SKYPE, WhatsApp, Wechat, Trademanager);
6 . 12 months quality warranty;
7 . Oversea engineers available for problem resolving;
Q: Do you have QC or any safety standards for your machinery?
A: yes, we have established a highly strict quality control department to guanrantee good quality.
Q: What's the MOQ?
A: 1 set (Only some low cost machines will be more than 1 set )
Q: What about the payment terms?
A: (1) T/T with 30% advanced payment, and 70% balance payment to be paid before shipment;
(2) Irrevocable LC at sight;
(3) Western Union, MoneyGram, etc.
Q: How about the warranty?
A: Warranty Period is one year after delivery. Even beyond the period, we will supply lifetime service for machine.